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254SMO · UNS S31254 · W. Nr. 1.4547 · ASTM A182 F44 · 015Cr20Ni18Mo6CuN

254SMO / Alloy 254 (6 Mo Super Austenitic) (S31254): composition, properties, fittings and flanges

254SMO, also supplied as UNS S31254 (W. Nr. 1.4547, ASTM A182 F44), is a 6 % molybdenum super austenitic stainless steel containing about 20 % chromium, 18 % nickel, 6 % molybdenum, 0.7 % copper and 0.20 % nitrogen. That combination gives a pitting resistance equivalent number above 43 - similar to some nickel alloys - with…

UNS
S31254
W. Nr.
1.4547
Density
8.00 g/cm³ (0.289 lb/in³)
Key strength
650 MPa / 94 ksi

Identification and standards

Grade identification
Short form254SMO · UNS S31254 · W. Nr. 1.4547 · ASTM A182 F44 · 015Cr20Ni18Mo6CuN
ClassificationSix percent molybdenum super austenitic stainless steel
UNSS31254
Werkstoff number1.4547
Material familyStainless Steel

Chemical composition

254SMO / Alloy 254 (6 Mo Super Austenitic) composition limits (weight percent)
ElementComposition (wt %)Why it is there
Chromium (Cr)19.5 - 20.5Passive film, pitting resistance
Nickel (Ni)17.5 - 18.5Austenite stability, chloride SCC resistance
Molybdenum (Mo)6.0 - 6.5Primary pitting and crevice resistance
Nitrogen (N)0.18 - 0.22Strength plus pitting resistance
Copper (Cu)0.50 - 1.00Reducing acid resistance
Manganese (Mn)1.00 max-
Silicon (Si)0.80 max-
Phosphorus (P)0.030 max-
Sulphur (S)0.010 max-
Carbon (C)0.020 maxLow carbon for as-welded service
Iron (Fe)BalanceMatrix

Note Single figures are maximum limits unless shown as a range. Always confirm against the heat-specific EN 10204 3.1 certificate supplied with your order.

Mechanical properties

254SMO / Alloy 254 (6 Mo Super Austenitic) - mechanical properties (stated condition)
Tensile strength, min (ASTM A240)650 MPa / 94 ksi
0.2 % yield strength, min300 MPa / 44 ksi
Elongation in 2 in, min35 %
Maximum hardness223 HB / 96 HRB
Typical pitting resistance equivalent numberAbove 43
Recommended service temperature range-196 °C to 400 °C

Warning Values depend on product form, section thickness and heat treatment. Larger sections generally achieve lower strength than thin product; always design against the applicable code allowable stress rather than these figures.

Physical properties

254SMO / Alloy 254 (6 Mo Super Austenitic) - physical constants
Density8.00 g/cm³ (0.289 lb/in³)
Melting range1320 - 1400 °C (2410 - 2550 °F)
Modulus of elasticity195 GPa (28.3 x 10⁶ psi)
Thermal conductivity at 20 °C13.5 W/m·K
Mean coefficient of thermal expansion, 20-100 °C16.5 µm/m·°C
Electrical resistivity at 20 °C0.85 µΩ·m
Magnetic behaviourNon-magnetic when annealed

Specifications by product form

254SMO / Alloy 254 (6 Mo Super Austenitic) - governing specifications
Pipe, seamless / weldedASTM A312 / A358 / ASME SA-312, ASTM A813 / A814
TubeASTM A213 / A269 / A249
Plate / sheet / stripASTM A240 / ASME SA-240 (UNS S31254)
Bar / rod / shapesASTM A276 / A479 / ASME SA-479
Forgings & flangesASTM A182 Grade F44 / ASME SA-182
Butt weld fittingsASTM A403 / ASME SA-403 (WP254SMO / S31254)
Welding consumablesOver-alloyed fillers such as ERNiCrMo-3 or high-Mo nickel alloys for critical joints
UNS / EN / ChinaUNS S31254 · W. Nr. 1.4547 · GB 015Cr20Ni18Mo6CuN

Product forms available

Hangbo supplies this grade in the following forms. Sizes outside the listed range can often be produced to order.

  • Seamless and welded pipe and tube
  • Butt weld elbows, tees, reducers and caps to ASME B16.9
  • Forged flanges to ASME B16.5 Class 150-600
  • Machined heat exchanger components and fasteners

Typical applications

  • Seawater cooling, condensers, heat exchangers and piping on ships and platforms
  • Flue gas desulphurisation absorber towers, outlet ducts and slurry piping
  • Pulp and paper chlorine dioxide bleaching towers and washer drums
  • Reverse osmosis systems, brine concentrators and desalination equipment
  • Pharmaceutical and fine chemical plant with high chloride duties
  • Oil and gas produced water, seawater injection and hydraulic lines

Welding, forming and machining

Welding
Weld with GTAW or GMAW using over-alloyed nickel-based filler such as ERNiCrMo-3 for the most aggressive duties. Keep heat input below about 1.5 kJ/mm and interpass temperature below 100 °C, with argon backing gas.
Hot forming
Solution anneal at 1150-1200 °C followed by rapid water quench. Hot work between 1200 °C and 950 °C; avoid the 600-1000 °C range where sigma and chi phases form.
Machining
Higher nickel and molybdenum raise cutting forces. Use sharp positive rake carbide, low speeds, high feed and rigid fixturing.
Selection note
254SMO is often the most economical upgrade where 316L or duplex fails in hot chloride service, avoiding the jump to titanium or nickel alloys.

Buy 254SMO / Alloy 254 (6 Mo Super Austenitic) from Hangbo

Material is supplied with full heat-number traceability, solution annealing or ageing performed under calibrated furnace control, and an EN 10204 3.1 certificate covering chemical analysis, mechanical properties, heat treatment records and the agreed NDT scope. Positive material identification and third party inspection and test reports from SGS are available for critical service.

Request a quotation for 254SMO / Alloy 254 (6 Mo Super Austenitic)

254SMO / Alloy 254 (6 Mo Super Austenitic) frequently asked questions

How does 254SMO compare with duplex 2205?
254SMO has higher pitting and crevice corrosion resistance and much better formability and toughness, but lower strength - 300 MPa yield against 450 MPa. Choose it for fabrication-heavy equipment and hot seawater; choose 2205 where design strength and cost control dominate.
Is 254SMO magnetic?
No. It is fully austenitic and stays non-magnetic even after heavy cold work, unlike duplex grades.
Can 254SMO replace titanium in seawater service?
Often yes for heat exchangers and piping below roughly 40-50 °C, at substantially lower material cost, though titanium remains superior for very high velocity, elevated temperature or weight-critical installations.
Which flange and fitting standards apply?
Forged flanges use ASTM A182 Grade F44 in ASME B16.5 dimensions, and butt weld fittings use ASTM A403 in ASME B16.9 dimensions.

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