Technical knowledge
Super duplex 2507 for subsea and high chloride piping
Super duplex 2507 composition, PREN, subsea and desalination performance, welding controls, impact testing and specification notes for flanges, fittings and seamless tube.
What super actually means
The term super duplex describes alloys with a pitting resistance equivalent number above 40. The higher chromium, molybdenum and nitrogen push both the pitting and crevice thresholds upward, which extends the usable envelope into hot brine and aerated chlorinated seawater where 2205 would crevice under gaskets and deposits.
Composition and properties
| Item | Value | Significance |
|---|---|---|
| UNS number | S32750 | ASTM A182 F53 for forgings |
| Chromium | 24.0 - 26.0 % | Passivity |
| Nickel | 6.0 - 8.0 % | Austenite balance |
| Molybdenum | 3.0 - 5.0 % | Pitting and crevice resistance |
| Nitrogen | 0.24 - 0.32 % | Strength and PREN |
| Yield strength | About 550 MPa | Thinner wall possible |
| Typical PREN | Above 40 | Super duplex threshold |
| Recommended metal temperature | About minus 50 to 300 C | Phase stability limit |
Where 2507 is the right answer
- Subsea manifolds, jumpers and flowlines. High strength reduces wall thickness and weight, which matters on installation vessels.
- Seawater injection and produced water. Handles warm, aerated and chlorinated conditions.
- Desalination brine heaters and recirculation. High chloride and elevated temperature.
- Chemical tanker cargo piping. Resistance to a wide range of cargoes in one material.
Risk controls that must be written into the order
- Solution annealing temperature and water quench, with the heat treatment chart provided.
- Impact testing at the specified temperature, commonly minus 46 C for subsea work.
- Ferrite content of the parent material and of any weld metal.
- Weld procedure with controlled heat input and interpass temperature, using an over alloyed filler such as ER2594.
- Corrosion testing to ASTM G48 where the specification requires it, with the test temperature and acceptance mass loss stated.
Questions about this topic
Is super duplex 2507 worth the extra cost over 2205?
Yes when the duty involves warm brine, chlorinated seawater, high velocity or elevated chloride concentration. For clean, cool, flowing seawater, 2205 is usually sufficient and more economical.
Can I weld 2507 to 2205?
It is possible with a procedure designed for the higher alloy, but the usual practice is to use a filler matched to the higher alloy and to qualify the procedure with corrosion and impact testing. Confirm with the welding engineer before site work begins.
What causes sigma phase in super duplex?
Exposure in roughly the 600 to 900 C range, whether from slow cooling after annealing, from multi pass welding with high heat input, or from stress relieving. It causes loss of toughness and corrosion resistance, and it cannot be detected by a tensile test alone.
Questions about our products
What products does Hangbo Alloy supply?
Four product families, all available in nickel-based alloys, titanium, duplex and special stainless steel: flanges, butt weld pipe fittings, elbows, and seamless tube and pipe. Flanges cover weld neck, long weld neck, slip-on, blind, socket weld, threaded and lap joint patterns. Fittings and elbows cover concentric and eccentric reducers, equal and reducing tees, caps, stub ends, and 45°, 90° and 180° returns in both long and short radius, plus 3D and 5D bends for piggable lines. Seamless tube and pipe is supplied cold drawn or hot finished from 6 mm to 630 mm outside diameter.
Which alloy grades are available for these products?
More than 90 grades are published in our grade library. The most requested are Inconel 625, 718, 600 and X-750, Hastelloy C-276, C-22 and B-2, Monel 400 and K-500, Incoloy 800H, 825 and 925, duplex 2205 and super duplex 2507, 316L, 904L and 254SMO stainless steel, and titanium Grade 2 and Grade 5. Nickel-based grades can also be supplied with VIM plus ESR double melting where cleanliness or fatigue life is critical.
What sizes, wall thicknesses and pressure classes can you supply?
Flanges run from NPS ½ to NPS 24 to ASME B16.5 and from NPS 26 to NPS 60 to ASME B16.47 Series A or B, in pressure classes 150 through 2500. Butt weld fittings and elbows run from NPS ½ to NPS 48 (DN 15 to DN 1200) in wall thickness Schedule 5S through XXS. Seamless tube and pipe covers 6 mm to 630 mm outside diameter, in random lengths of about 5 to 7 metres or fixed lengths up to 12 metres. Non-standard and intermediate sizes are quoted on request.
Which material and dimensional standards do you work to?
Forged flanges to ASTM B564, B381 and A182 with dimensions to ASME B16.5 and ASME B16.47. Butt weld fittings and elbows to ASTM B366 and A403 with dimensions to ASME B16.9 and MSS SP-43. Seamless tube and pipe to ASTM B444, B423, B622, B163, B167, B861, A312, A213 and A790. Marking follows MSS SP-25 and the applicable product standard. If your project is governed by EN, DIN, JIS or a company specification, send the document and we will confirm equivalence before quoting.
Is there a minimum order quantity?
There is no minimum for standard sizes and grades held in stock, and prototypes, spares and small trial batches are accepted. Made-to-order melts and special forgings carry a minimum weight that depends on the alloy and the route, typically from about 500 kg for special grades.
What inspection and certification is issued with the goods?
Every shipment carries an EN 10204 3.1 mill test certificate quoting the actual chemical and mechanical results for the specific heat lot, together with dimensional records and heat treatment data where applicable. Testing is carried out in house by optical emission spectrometry, tensile, impact and hardness testing, plus ultrasonic and eddy current examination, with hydrostatic pressure and intergranular corrosion testing to ASTM G28 or A262 Practice E where the specification requires it. Third party inspection by SGS or another recognised agency can be arranged, and their report is issued alongside the shipment.
What are typical lead times?
Standard stock items ship within days. Common production grades such as Inconel 625 or duplex 2205 are typically a few weeks. Special chemistries, larger forgings and items that require third party inspection take longer and are quoted individually against the requirement.
How are the products packed for export?
Flanges and fittings receive a rust preventive coating, are individually wrapped and are packed in plywood cases secured with steel banding. Tube ends are capped and bundles are strapped. Packing lists quote heat numbers so every case can be cross-checked against the mill certificate on arrival. We quote EXW, FOB, CFR, CIF and DAP, and mixed-alloy orders can be consolidated into one shipment with a single documentation package.
How do I request a quotation or a sample?
Send the grade or UNS number, the dimensions including schedule or wall thickness, the governing material and dimensional standards, quantity, any heat treatment or NDT scope and the certificate type you need; a drawing is ideal for special flanges and fittings. Email [email protected] or message us on WhatsApp +86 15618279078 and we normally issue a formal quotation within 24 hours on working days. Samples and previous test reports can be arranged before the first order.
Talk to an engineer
Share your duty conditions and we will shortlist candidate alloys within one working day.