Technical knowledge
Storage and handling of alloy flanges: protecting the investment
How to store, protect and handle stainless, duplex, nickel alloy and titanium flanges and fittings so that the sealing faces, markings and surface condition are not damaged before installation.
Keep alloys separated from carbon steel
Iron contamination from steel racks, chains, slings and tools is the single most common cause of surface rust complaints on stainless and nickel alloy components. Use dedicated or protected contact points: wooden or polymer dunnage, coated racks, nylon slings, and separate tools.
Protecting the sealing face
| Stage | Protection |
|---|---|
| In the workshop | Face protectors or covers during machining and transfer |
| In storage | Protective discs or covers, stacked with separators |
| In transit | Individual protection, crated with desiccant |
| On site | Keep covers on until immediately before assembly |
Environmental controls
- Keep dry. Moisture in crevices and under covers initiates staining.
- Avoid chlorides. Coastal air, salt contaminated packaging and chloride bearing cleaners all cause problems.
- Keep markings legible. Protect stamped or etched areas, and record heat numbers in the store records.
- Ventilate. Avoid condensation in enclosed containers and crates.
- Titanium needs extra care. Keep it clean and free from iron contact, and avoid any marking materials containing chlorides.
Receipt checks
- Verify the marking against the certificate and the purchase order.
- Confirm the heat number is present and legible.
- Inspect faces, grooves and weld ends for damage.
- Perform positive material identification to the specified coverage.
- Record any damage immediately and quarantine the item rather than installing it.
Questions about this topic
Can flanges be stored outdoors?
It is possible but not advisable. If unavoidable, keep components covered, off the ground, ventilated to avoid condensation, and protected from salt and chloride exposure, with regular inspection.
Why do stainless flanges rust in storage?
Usually because of iron contamination from steel contact or airborne iron dust, or because chloride contaminated moisture has sat on the surface. It is a surface condition, not a bulk material problem.
Should I remove the protective covers before installation?
Keep them in place until immediately before assembly. Removing them early exposes the face to damage and contamination during handling and alignment.
Questions about our products
What products does Hangbo Alloy supply?
Four product families, all available in nickel-based alloys, titanium, duplex and special stainless steel: flanges, butt weld pipe fittings, elbows, and seamless tube and pipe. Flanges cover weld neck, long weld neck, slip-on, blind, socket weld, threaded and lap joint patterns. Fittings and elbows cover concentric and eccentric reducers, equal and reducing tees, caps, stub ends, and 45°, 90° and 180° returns in both long and short radius, plus 3D and 5D bends for piggable lines. Seamless tube and pipe is supplied cold drawn or hot finished from 6 mm to 630 mm outside diameter.
Which alloy grades are available for these products?
More than 90 grades are published in our grade library. The most requested are Inconel 625, 718, 600 and X-750, Hastelloy C-276, C-22 and B-2, Monel 400 and K-500, Incoloy 800H, 825 and 925, duplex 2205 and super duplex 2507, 316L, 904L and 254SMO stainless steel, and titanium Grade 2 and Grade 5. Nickel-based grades can also be supplied with VIM plus ESR double melting where cleanliness or fatigue life is critical.
What sizes, wall thicknesses and pressure classes can you supply?
Flanges run from NPS ½ to NPS 24 to ASME B16.5 and from NPS 26 to NPS 60 to ASME B16.47 Series A or B, in pressure classes 150 through 2500. Butt weld fittings and elbows run from NPS ½ to NPS 48 (DN 15 to DN 1200) in wall thickness Schedule 5S through XXS. Seamless tube and pipe covers 6 mm to 630 mm outside diameter, in random lengths of about 5 to 7 metres or fixed lengths up to 12 metres. Non-standard and intermediate sizes are quoted on request.
Which material and dimensional standards do you work to?
Forged flanges to ASTM B564, B381 and A182 with dimensions to ASME B16.5 and ASME B16.47. Butt weld fittings and elbows to ASTM B366 and A403 with dimensions to ASME B16.9 and MSS SP-43. Seamless tube and pipe to ASTM B444, B423, B622, B163, B167, B861, A312, A213 and A790. Marking follows MSS SP-25 and the applicable product standard. If your project is governed by EN, DIN, JIS or a company specification, send the document and we will confirm equivalence before quoting.
Is there a minimum order quantity?
There is no minimum for standard sizes and grades held in stock, and prototypes, spares and small trial batches are accepted. Made-to-order melts and special forgings carry a minimum weight that depends on the alloy and the route, typically from about 500 kg for special grades.
What inspection and certification is issued with the goods?
Every shipment carries an EN 10204 3.1 mill test certificate quoting the actual chemical and mechanical results for the specific heat lot, together with dimensional records and heat treatment data where applicable. Testing is carried out in house by optical emission spectrometry, tensile, impact and hardness testing, plus ultrasonic and eddy current examination, with hydrostatic pressure and intergranular corrosion testing to ASTM G28 or A262 Practice E where the specification requires it. Third party inspection by SGS or another recognised agency can be arranged, and their report is issued alongside the shipment.
What are typical lead times?
Standard stock items ship within days. Common production grades such as Inconel 625 or duplex 2205 are typically a few weeks. Special chemistries, larger forgings and items that require third party inspection take longer and are quoted individually against the requirement.
How are the products packed for export?
Flanges and fittings receive a rust preventive coating, are individually wrapped and are packed in plywood cases secured with steel banding. Tube ends are capped and bundles are strapped. Packing lists quote heat numbers so every case can be cross-checked against the mill certificate on arrival. We quote EXW, FOB, CFR, CIF and DAP, and mixed-alloy orders can be consolidated into one shipment with a single documentation package.
How do I request a quotation or a sample?
Send the grade or UNS number, the dimensions including schedule or wall thickness, the governing material and dimensional standards, quantity, any heat treatment or NDT scope and the certificate type you need; a drawing is ideal for special flanges and fittings. Email [email protected] or message us on WhatsApp +86 15618279078 and we normally issue a formal quotation within 24 hours on working days. Samples and previous test reports can be arranged before the first order.
Talk to an engineer
Share your duty conditions and we will shortlist candidate alloys within one working day.